Specifications & Visualization: Assist in studying blueprints, sketches, and 3D models to visualize finished products and determine the necessary materials and machinery required for fabrication.
Layout & Computation: Learn to compute dimensions, plan layouts, and determine the most efficient assembly methods and sequences of operations.
Precision Machining: Set up and operate a variety of machine tools, including lathes, milling machines, shapers, and grinders, to machine parts to exacting specifications.
Material Preparation: Measure, mark, and scribe metal stock for machining; learn to identify and apply the correct metal properties for specific tooling applications.
Fitting & Assembly: Smooth flat and contoured surfaces using scrapers and abrasive stones; fit and assemble parts into complex mechanisms using hand tools and power grinders.
Quality Verification: Learn to verify dimensions, alignments, and clearances using high-precision instruments such as dial indicators, gauge blocks, thickness gauges, and micrometers.
Heat Treatment: Assist in the heat-treating of tools or parts to achieve required hardness and durability.
Advanced Systems: Assist in connecting wiring and hydraulic lines for the installation of electrical and hydraulic components.
Design & Modification: Over time, learn to examine used dies and jigs to recommend design modifications for improved function; assist in sketching designs for specialty tools from general descriptions.
Minimum requirements
Education: High School Diploma or GED required.
Strong foundation in shop math, including geometry and trigonometry, for calculating angles and tolerances.
Basic machine shop skills or CNC experience.
Previous experience with toolroom machinery.
ISE specific - Understanding of modern punch press principles.
Strong communication skills, ability to read and interpret blueprints, and strong troubleshooting skills.
Physical Requirements
Must be able to stand and walk for the duration of an 8- to 12-hour shift on concrete shop floors.
Ability to lift and carry objects up to 50 lbs. Must be able to use hoists and cranes to position and secure heavy machined parts on worktables or surface plates.
High level of manual dexterity for handling small components, scribing fine lines, and performing delicate assembly work.
Frequent bending, squatting, and reaching; ability to work at various heights to secure parts in vises, V-blocks, and angle plates.
