Develop and maintain process flow charts, work instructions, standard operating procedures (SOPs), and process documentation.
Support introduction of new transformer designs into manufacturing.
Evaluate manufacturability of new products and recommend process improvements.
Participate in PFMEA, control plan development, and process validation activities.
Optimize machine utilization, labor productivity, and material flow.
Provide day-to-day technical support to production teams.
Troubleshoot manufacturing issues related to winding, core assembly, insulation, tank fabrication, brazing/welding, vacuum processing, and testing.
Investigate production bottlenecks and implement corrective actions.
Support capacity planning and production ramp-up activities.
Lead Lean Manufacturing, Six Sigma, Kaizen, and waste reduction projects.
Implement process improvements to improve safety, quality, cost, and delivery performance.
Collaborate with Design Engineering, Quality, Supply Chain, Maintenance, and Production teams.
Support customer audits, internal audits, and regulatory compliance activities.
We are known for our extraordinary people who make the impossible possible every day. Questians are driven by hunger, humility, and aspiration. We believe that our company culture is the key to our ability to make a true difference in every industry we reach. Our teams regularly invest time and dedicated effort into internal culture work, ensuring that all voices are heard.
We wholeheartedly believe in the diversity of thought that comes with fostering a culture rooted in respect, where everyone belongs, is valued, and feels inspired to share their ideas. We know embracing our unique differences makes us better, and that solving the worlds hardest engineering problems requires diverse ideas, perspectives, and backgrounds. We shine the brightest when we tap into the many dimensions that thrive across over 21,000 difference-makers in our workplace.
Work Experience
COMPETENCIES & SKILLS
Transformer manufacturing processes (Core Cutting, Core Assembly, Coil Winding, Insulation Processing, Tank Fabrication, Active Part Assembly, Vacuum Drying, Oil Filling, Testing).
Manufacturing process engineering and industrial engineering principles.
Lean Manufacturing and Six Sigma methodologies.
Process Failure Mode and Effects Analysis (PFMEA).
Root cause analysis and problem-solving techniques.
Statistical Process Control (SPC) and process capability analysis.
Production planning and workflow optimization.
PERSONAL ATTRIBUTES
Interpersonal Skills
Customer Focus
Problem Solving Ability
Logical Thinking
Good Communication in English (oral & written)
Team Player
Self-Motivated & a Self-Starter
EDUCATION & QUALIFICATIONS
Graduate in a Mechanical Degree or equivalent work experience
Should have background on Quality Management Systems
7 to 10 years of experience in transformer manufacturing, electrical equipment manufacturing, or heavy engineering industries.
Experience with Lean, Six Sigma, process optimization, and quality improvement projects preferred.
IT SYSTEMS & SOTWARE SKILLS
MS Office tools: MS Excel, MS Word, MS PowerPoint, MS Project.
CAD Software: UG or equivalent
Analysis tools: Minitab14 and above
Product Lifecycle Management: Teamcenter / Solumina / Windchill
DESIRED PROFILE
Proactive approach to work in a fast-paced environment
Self-Motivated
