Apply Lean Manufacturing tools including
Value Stream Mapping (VSM)
5S
Standard Work
Kaizen Events
Visual Management
SMED (Quick Changeover)
Root Cause Analysis
Identify waste and bottlenecks within machining operations and implement sustainable corrective actions.
Develop and maintain KPIs, dashboards, and visual management boards for shop floor performance.
Manufacturing Process Optimization
Analyze machining processes to improve cycle times, throughput, and machine utilization.
Optimize machining, drilling, welding, milling, turning, grinding, polishing, and secondary operations.
Conduct time studies and capacity analyses to support production planning.
Support implementation of automation and Industry 4.0 technologies where applicable.
Improve workflow and material movement using Lean principles.
Equipment Performance & Reliability
Collaborate with maintenance teams to improve Overall Equipment Effectiveness (OEE).
Analyze machine downtime and develop corrective action plans.
Support preventive and predictive maintenance initiatives.
Participate in capital equipment selection, installation, and validation.
Quality Improvement
Investigate product and process non-conformances.
Lead root cause investigations using
5 Why Analysis
Fishbone Diagrams
FMEA
Corrective & Preventive Actions (CAPA)
Work with Quality Engineering to reduce scrap, rework, and customer complaints.
Project Management
Manage improvement projects from concept through implementation.
Develop project charters, schedules, budgets, and KPI tracking.
Present project results to management and leadership teams.
Ensure projects deliver measurable financial and operational benefits.
Shop Floor Leadership
Act as a change agent promoting a culture of continuous improvement.
Train and coach employees on Lean Manufacturing tools and best practices.
Facilitate daily Gemba walks and problem-solving activities.
Support safety initiatives and ensure compliance with company policies and OSHA requirements.
Key Performance Indicators (KPIs)
Safety Incident Reduction
OEE Improvement
Cycle Time Reduction
Setup Time Reduction
Scrap and Rework Reduction
Labor Productivity Improvement
On-Time Delivery Performance
Manufacturing Cost Reduction
Inventory Reduction
5S Audit Scores
Continuous Improvement Project Savings
What You Will Bring
Core Competencies
Continuous Improvement Leadership
Lean Manufacturing
Project Management
Data Analysis
Root Cause Problem Solving
Manufacturing Process Optimization
Team Collaboration
Effective Communication
Change Management
Safety Leadership
Required Qualifications
Bachelor's Degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or related field.
Minimum 3-5 years of manufacturing engineering or continuous improvement experience in a machine shop environment.
Strong knowledge of machining processes and CNC operations.
Experience with Lean Manufacturing and Six Sigma methodologies.
Strong analytical and problem-solving skills.
Proficiency with Microsoft Office, ERP systems, and manufacturing data analysis tools.
Preferred Qualifications
Lean Six Sigma Green Belt or Black Belt Certification.
Experience with aerospace, defense, precision machining, or metal fabrication industries.
Knowledge of CAD/CAM software.
Experience implementing automation and digital manufacturing solutions.
Project Management certification (PMP preferred).
Pay Range: $21.00-$24.00/hr
Compensation decisions are made based on factors including experience, skills, education, and other job-related factors, in accordance with our internal pay structure. We also offer a comprehensive benefits package, including health insurance, paid time off, and retirement plan.
Work Requirements
- Onsite: This role is considered an on-site position located in Huntsville, TX
- You must be able to commute to and from the location with your own transportation arrangements to meet the required working hours.
Shop floor environment, which may include but not limited to extensive walking, and ability to lift up to 40 lbs.
