Perform emergency repairs to minimize production downtime.
Electrical & Automation
Troubleshoot electrical control systems, motor controls, VFDs, and PLC-controlled equipment.
Read and interpret electrical schematics, wiring diagrams, blueprints, and equipment manuals.
Diagnose and repair control circuits, relays, sensors, photo eyes, proximity switches, HMI interfaces, and emergency stop circuits.
Assist with PLC troubleshooting and minor programming modifications (Allen-Bradley and/or Siemens preferred).
Install and troubleshoot machine wiring and electrical components while following NFPA 70E electrical safety standards.
Mechanical Systems
Repair and maintain gearboxes, conveyors, pumps, compressors, blowers, fans, chain drives, sprockets, bearings, couplings, and mechanical assemblies.
Perform precision alignment of motors and rotating equipment.
Lubricate machinery and replace mechanical wear components before failure occurs.
Perform minor machining, fabrication, cutting, drilling, and welding as necessary.
Hydraulic & Pneumatic Systems
Troubleshoot hydraulic cylinders, pumps, valves, manifolds, hoses, and pressure systems.
Maintain pneumatic systems including regulators, solenoids, air cylinders, air dryers, compressors, and valves.
Identify leaks and ensure systems are operating efficiently.
Facility Maintenance
Perform routine facility maintenance including
Plumbing repairs
Lighting replacement
Door and lock repair/replacement
Wall and floor repairs
HVAC assistance
General building maintenance
Compressed air system maintenance
Water system maintenance
Maintain housekeeping in maintenance areas, shops, and workspaces.
Preventative Maintenance
Conduct routine equipment inspections to identify potential failures before they occur.
Complete preventative maintenance work orders on schedule.
Maintain lubrication schedules for all assigned equipment.
Recommend improvements to increase equipment reliability and reduce downtime.
Assist in root cause analysis for repetitive equipment failures.
Documentation
Accurately document maintenance activities using Shop Logix, maintenance logs, work orders, and downtime reporting systems.
Record parts used, repairs completed, labor hours, and equipment history.
Submit Purchase Requests for replacement parts, supplies, and maintenance materials.
Maintain organized maintenance records and equipment documentation.
Safety & Compliance
Strictly follow all Lockout/Tagout (LOTO) procedures.
Follow OSHA regulations, NFPA 70E electrical safety standards, and all company safety policies.
Wear required Personal Protective Equipment (PPE) at all times.
Participate in safety meetings, audits, and continuous improvement initiatives.
Maintain a clean, safe, and organized work environment.
Report unsafe conditions immediately.
Continuous Improvement
Support Lean Manufacturing, 5S, TPM (Total Productive Maintenance), and Continuous Improvement initiatives.
Assist engineering and production teams during equipment installations, upgrades, and process improvements.
Participate in equipment reliability projects and process optimization efforts.
Cross-train with other maintenance technicians to support plant operations.
Other Duties
Respond to maintenance calls during production shifts as required.
Assist production personnel with machine startups and changeovers.
Train operators on basic equipment care and preventative maintenance practices.
Perform other duties as assigned.
Required Qualifications Education
High School Diploma or GED required.
Technical, vocational, or trade school certification in Industrial Maintenance, Mechatronics, Electrical Technology, Mechanical Technology, or related field preferred.
Experience
Two to five (2–5) years of industrial maintenance experience in a manufacturing, packaging, plastics, or distribution environment preferred.
Experience working with extrusion blow molding equipment is highly desirable.
Experience in a fast-paced manufacturing environment preferred.
Knowledge, Skills & Abilities
Strong mechanical troubleshooting skills.
Strong electrical troubleshooting skills.
Ability to read blueprints, electrical schematics, hydraulic diagrams, and pneumatic prints.
Knowledge of industrial electrical systems (120V–480V).
Experience troubleshooting PLC-controlled equipment (Allen-Bradley, Siemens preferred).
Understanding of Variable Frequency Drives (VFDs), motor controls, sensors, and automation systems.
Knowledge of hydraulic, pneumatic, vacuum, and compressed air systems.
Basic welding and fabrication experience (MIG, TIG, Stick preferred).
Ability to safely operate hand tools, power tools, welders, cutting torches, grinders, and diagnostic equipment.
Excellent troubleshooting and problem-solving skills.
Strong communication and teamwork skills.
Ability to prioritize multiple repairs in a fast-paced manufacturing environment.
Basic computer proficiency including Microsoft Office and computerized maintenance management systems (CMMS).
Physical Requirements
The employee must be able to
Frequently stand and walk for extended periods.
Frequently bend, kneel, crouch, crawl, climb ladders, and work in elevated areas.
Lift, push, pull, and carry up to 50 pounds regularly and heavier items with assistance.
Work in hot, cold, noisy, dusty, and manufacturing environments.
Work around moving mechanical equipment while following all required safety procedures.
Use hand and power tools safely and effectively.
Wear required Personal Protective Equipment (PPE), including safety glasses, hearing protection, gloves, hard hats, steel-toed footwear, respirators, and arc flash protection as required.
Working Conditions
This position is performed primarily in an industrial manufacturing environment. The employee will be exposed to moving machinery, forklifts, overhead cranes, elevated work platforms, varying temperatures, dust, noise, oils, lubricants, and chemicals commonly associated with plastics manufacturing and industrial maintenance. Overtime, weekends, holidays, and emergency call-ins may be required to support production demands.
Preferred Certifications
OSHA 10 or OSHA 30
Lockout/Tagout (LOTO) Training
NFPA 70E Electrical Safety Training
Forklift Certification
Aerial Lift/Scissor Lift Certification
Welding Certification (preferred)
PLC Training (Allen-Bradley and/or Siemens)
First Aid/CPR Certification (preferred)
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