Responsibilities & Key Deliverables
Key Responsibilities
Perform product feasibility studies for BIW and closure panels.
Develop and validate die process plans, strip layouts and tooling concepts.
Execute, forming simulations for sheet metal parts using simulation software.
Analyze formability, thinning, splits, wrinkles and spring back issues.
Support die-face engineering and die design reviews with suppliers.
Recommend design improvements to achieve robust manufacturability.
Coordinate with Product Development, CAE, Quality and Tooling suppliers.
Support die tryout activities and correlate simulation results with physical trials.
Implement engineering changes and update simulation models.
Prepare technical reports, feasibility assessments and management presentations.
Preferred Industries
Manufacturing
Manufacturing and Pr
Education Qualification
B.E./B.Tech in Mechanical, Production, Tool Engineering or Automobile Engineering.
Specialization in Tool Design, CAD/CAM or Manufacturing Engineering preferred.
General Experience
15+ years of experience in die design, stamping simulation or tooling engineering.
Hands-on experience in automotive sheet metal component development.
Experience with BIW outer panels, inner panels or closure panel development preferred.
Experience working with tool makers and die development suppliers is desirable.
Critical Experience
Automotive sheet metal stamping processes.
Formability and manufacturability analysis.
Show the full description
Die process planning and strip layout development.
Springback prediction and compensation techniques.
Die face design fundamentals.
Dimensional quality and GD&T concepts.
APQP, PPAP and PFMEA awareness.
Root cause analysis and structured problem solving.
System Generated Core Skills
Performance Monitoring
Conveyor Systems
Pneumatics
Hydraulics
Costing
Work Estimation
Process Knowledge - Assembly
Industrial Engineering
Project Management
QC Tools
Kaizen
QC Story
Root Cause Analysis
Equipment Management
Equipment Maintenance
Product Knowledge -Vehicle System
Product Knowledge - Aggregates
Fixtures
Statistical Analysis Tools
Process Improvement
Method Study & Work Measurement
Line Balancing
Ergonomics
Resource Management
Quality Management System (QMS)
ISO 9001 - Quality Management
System Generated Secondary Skills
Job Segment
CAD, Drafting, Industrial Engineer, Hydraulics, Automotive, Engineering
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