Evaluate TIG welding (GTAW) processes for compliance with applicable ASME B31.3 requirements, including welding parameters, joint preparation, weld quality, and inspection acceptance criteria.
Review Welding Procedure Specifications (WPS), Procedure Qualification Records (PQR), and Welder Performance Qualifications (WPQ) in accordance with ASME Section IX, where applicable.
Assess welding process capability, including heat input, welding sequence, distortion control, fixture design, clamping methods, and dimensional stability.
Inspect welded assemblies for dimensional accuracy, workmanship, weld discontinuities, and conformance to applicable drawings and acceptance criteria.
Evaluate stamping processes for dimensional consistency, tooling condition, burr control, cracking, springback, and surface defects.
Assess laser cutting processes for cut accuracy, edge quality, dross, distortion, and repeatability.
Develop and review inspection plans, control plans, process flow diagrams, and process failure mode and effects analyses (PFMEAs).
Support new product introduction, first article inspections, and Production Part Approval Process (PPAP) submissions.
Verify material composition, mechanical properties, traceability, and supporting material certifications.
Evaluate paint, coating, plating, and surface finish requirements, including appearance and thickness criteria.
Lead root cause investigations and corrective actions using methods such as 8D, 5 Whys, and fishbone analysis.
Partner with sourcing, engineering, manufacturing, and suppliers to improve quality, process capability, yield, and delivery performance.
Track supplier performance and verify the effectiveness of corrective actions and development plans.
Required Qualifications
Bachelor’s degree in Quality Engineering, Industrial Engineering, Mechanical Engineering, Manufacturing Engineering, or a related discipline; equivalent relevant experience may be considered.
At least three years of relevant quality, manufacturing, industrial engineering, or supplier quality experience in metal fabrication.
Practical experience with welding inspection, metal stamping, and laser cutting.
Hands-on technical experience in TIG welding (GTAW), including welding process evaluation, parameter optimization, weld defect analysis, and troubleshooting.
Working knowledge of ASME B31.3 requirements for process piping fabrication, welding, examination, and acceptance criteria.
Ability to review WPS, PQR, and WPQ documentation in accordance with ASME Section IX.
Experience evaluating welding fixtures, welding sequences, distortion control, and corrective actions for dimensional nonconformance.
Ability to interpret engineering drawings, GD&T, weld symbols, and technical specifications.
Experience using dimensional inspection equipment, such as calipers, micrometers, height gauges, and coordinate measuring machines (CMMs).
Working knowledge of quality management systems, statistical process control (SPC), measurement system analysis (MSA), and process capability analysis.
Strong problem-solving, communication, and technical documentation skills.
Ability to work across functions and directly with suppliers to resolve manufacturing and quality issues.
English proficiency is mandatory, with the ability to communicate effectively in both written and spoken English, including technical discussions, supplier meetings, report preparation, and collaboration with global cross-functional teams.
Preferred Qualifications
Certified Welding Inspector (CWI), Certified Quality Engineer (CQE), Six Sigma certification, or equivalent credentials.
Experience with MIG, TIG, resistance, or robotic welding processes.
Familiarity with applicable AWS welding codes and nondestructive testing methods.
Experience with TIG welding of stainless steel or carbon steel piping and tubular assemblies.
Experience with weld inspection methods, including visual testing (VT), liquid penetrant testing (PT), radiographic testing (RT), and ultrasonic testing (UT).
Experience with welding fixture development, tooling validation, and dimensional distortion analysis for complex welded assemblies.
Experience with large metal enclosures, cabinets, racks, chassis, or other complex fabricated assemblies.
Experience leading supplier qualification, supplier development, and manufacturing readiness reviews.
Familiarity with Lean manufacturing, tooling and fixture validation, and design for manufacturability.
Travel Requirements
Ability to travel to supplier and manufacturing locations as business needs require, including on-site technical assessments, welding process evaluations, and supplier quality improvement activities.
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