Ensure high system availability through redundancy validation, configuration backups and lifecycle management of hardware/software.
Maintain accurate as-built documentation and adhere to Change Management procedures.
Conduct proactive fault finding and structured root cause analysis to minimize production losses.
Maintain critical spares and ensure system reliability in a high-availability environment.
Provide dependable C&I engineering support to sustain plant stability and performance.
Support to Electrical Department (GMD & Protection Systems)
Provide technical support on Gearless Mill Drive control philosophy, excitation systems, cycloconverters and associated auxiliary systems.
Review and support electrical installations, protection schemes and interlocks to ensure statutory compliance and operational integrity.
Assist with protection coordination (MV/LV switchgear, transformers, Siprotech, PADU, AVTs, Sinamics SL150 and associated drive systems).
Support periodic protection audits, parameter validation and configuration backups.
Ensure alignment with Zambia Mining Regulations and applicable national standards.
Performance Monitoring & Optimization
Monitor plant performance via DCS, historian and drive systems.
Analyse operational data to identify inefficiencies and implement corrective improvements.
Optimize control loops, alarm systems, expert strategies and drive interactions.
Support lifecycle planning and proactive equipment replacement strategies.
Training & Knowledge Transfer
Deliver structured training on PCS7, PLC systems, GMD concepts, electrical drawings and protection philosophy.
Mentor team members and foster a coaching culture.
Identify specialized training needs and manage vendor remote support.
Support operational alignment with Electrical and Process teams.
Reporting, Asset Management & Continuous Improvement
Compile detailed activity, cost and performance reports.
Maintain accurate maintenance and configuration records.
Contribute to asset management strategy and system resilience.
Drive automation improvements, cybersecurity strengthening and Industry 4.0 initiatives.
Support the integrity of auxiliary systems, including cooling, lubrication, MCCs, transformers and cranes.
Qualifications
Degree/Diploma in Electrical Engineering, Industrial Automation, or Instrumentation.
Siemens PCS7 Certification.
Strong knowledge of Siemens Gearless Mill Drive Systems.
EIZ & ERB Registration preferred.
Valid Driver’s Licence.
Proficiency in VMware virtualisation.
Knowledge of Sinema, Sinec, TIA Portal advantageous.
Experience
Minimum 10–15 years in mining process plant automation and electrical drive systems.
Extensive experience with
Siemens PCS7 DCS
S7-400H PLC systems
Siemens Gearless Mill Drives
Profinet & Profibus networks
ABB MV switchgear & protection
Sinamics SL150 drives
Siprotech and related protection systems
OPC DA/UA and industrial communication protocols
IIoT and data management systems
Strong knowledge of
MV/LV systems and transformers
Variable Speed Drives and motor protection
Closed-loop control systems
Electrical drawings and P&IDs
Behavioural Traits
Safety-Focused: Committed to a safe work environment.
Strong Leadership: Guides and motivates the team to perform at high standards.
Collaborative: Works effectively with cross-functional teams.
Quality-Driven: Ensures excellence in all activities.
Technical Expertise: Skilled in troubleshooting and optimizing equipment.
Reliable: Dependable and accountable for team results.
Operational Requirements
Standby and overtime when required.
Exposure to noise, dust and varying temperatures.
Ability to work independently under pressure.
Strong written and verbal communication skills.
Proficiency in CMMS systems.
Contributes to continuous improvement and asset optimization initiatives.
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