Cummins
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Troubleshoots, assembles, installs, tests and maintains mechanical systems using all necessary tools to keep equipment available and capable. Learns and understands the protocols of working safely with electricity and other energy sources with industrial equipment. May work independently and instruct or coach others.
Collaborates - Building partnerships and working collaboratively with others to meet shared objectives.
Communicates effectively - Developing and delivering multi-mode communications that convey a clear understanding of the unique needs of different audiences.
Customer focus - Building strong customer relationships and delivering customer-centric solutions.
Decision quality - Making good and timely decisions that keep the organization moving forward.
Drives results - Consistently achieving results, even under tough circumstances.
Manages complexity - Making sense of complex, high quantity, and sometimes contradictory information to effectively solve problems.
Nimble learning - Actively learning through experimentation when tackling new problems, using both successes and failures as learning fodder.
Health and Safety Fundamentals - Champions and models proactive health and safety behaviors by identifying, reporting and participating in actions to improve health and safety in order to build an interdependent culture and contribute to an injury-free workplace.
Controls Safety - Recognizes controls related hazards in a manufacturing environment (Electrical, Hydraulic, Pneumatic) to incorporate safe practices and procedures as part of the daily work plan to reduce injuries and create a safe machine environment.
Manufacturing Knowledge - Demonstrates the knowledge of manufacturing by correctly implementing changes in current processes, equipment, and applications to meet the function's needs and contribute towards continuous improvement.
Values differences - Recognizing the value that different perspectives and cultures bring to an organization.
Requires significant relevant work experience or specialized skills obtained through education, training or on-the-job experience.
Qualification:- Diploma in Mechanical Engineering
Experience required in years:- 5 to 7 Years
Hand on Experience required in:- Especially in Facility & Utility equipments Maintenance including Compressors, Central coolant system, Domestic water system, PIV maintenance, HVAC Operation & maintenance, Solar plant maintenance, Roof maintenance, Air dryer maintenance, DG Maintenance, Power house operation & maintenance, ETP/STP maintenance, Pump & Motor maintenance, HVLS fan maintenance, Fire Prevention & Fire alarm system basic maintenance & operation etc.
1. Utility Equipment Maintenance
Air Compressors (Screw/Reciprocating)
Chillers and Cooling Towers
HVAC Systems
Industrial Pumps
DM/RO Water Treatment Plants
Fire Hydrant & Sprinkler Systems
ETP/STP Systems
DG Sets (Mechanical Systems)
Utility Piping Networks (Air, Water, Fuel, Gas)
Vacuum Systems
Hydraulic and Pneumatic Systems
2. Preventive Maintenance
Execute PM schedules as per SAP/Maximo/CMMS.
Conduct lubrication activities as per lubrication matrix.
Carry out condition monitoring inspections.
Inspect leakages, vibration, temperature, pressure, and abnormal noises.
Maintain PM records and documentation.
3. Breakdown Maintenance
Attend utility breakdowns immediately.
Identify root cause of failures.
Restore equipment safely within target downtime.
Implement corrective and preventive actions (CAPA).
Support emergency maintenance activities.
4. Pump & Piping Maintenance
Pump overhauling and alignment.
Mechanical seal replacement.
Bearing replacement.
Valve maintenance and servicing.
Pipeline leakage rectification.
Flange, gasket, and expansion joint replacement.
5. Compressor & Pneumatic System Maintenance
Compressor servicing and overhaul.
Air dryer maintenance.
Filter replacement.
Leak detection and reduction.
Pressure regulation system maintenance.
6. Facility Maintenance Activities
Building maintenance support.
Roofing and gutter inspection.
Door and shutter maintenance.
Civil utility coordination.
Utility infrastructure inspection.
7. Reliability Improvement
Participate in RCA (Root Cause Analysis).
Perform Why-Why Analysis.
Support TPM initiatives.
Implement Kaizen projects.
Improve MTBF and reduce MTTR.
8. Safety & Compliance
Follow LOTO procedures.
Work Permit compliance.
Hot Work Permit adherence.
Confined Space entry compliance.
Ensure PPE utilization.
Participate in safety audits and risk assessments.
9. Spares Management
Identify critical spare requirements.
Monitor spare consumption.
Raise spare requisitions.
Support inventory optimization.
10. Documentation & Reporting
Maintain maintenance history records.
Prepare breakdown reports.
Update CMMS / Maximo work orders.
Record utility performance data.
Support internal and external audits.
Required Technical Skills
Mechanical Skills
✅ Bearing replacement
✅ Pump alignment (Laser/Dial)
✅ Mechanical seal replacement
✅ Gearbox maintenance
✅ Conveyor maintenance
✅ Compressor maintenance
✅ Hydraulic systems troubleshooting
✅ Pneumatic systems troubleshooting
✅ Pipe fitting and fabrication
✅ Welding knowledge
✅ Utility equipment overhauling
Utility System Knowledge
Air Compressor Systems
Screw compressors
Air dryers
Air receivers
FRL units
Compressed air distribution systems
Water Systems
RO Plant
DM Plant
Softener System
Cooling Towers
Chillers
Fire Protection Systems
Fire hydrants
Sprinkler systems
Jockey pumps
Diesel fire pumps
HVAC Systems
AHU
FCU
Ventilation systems
Exhaust systems
Predictive Maintenance Skills
Vibration monitoring basics
Thermography awareness
Ultrasonic leak detection
Condition monitoring techniques
Lubrication management
Safety Skills
LOTO
PTW (Permit to Work)
Hot work
Working at Height
Confined Space Safety
Fire Safety Awareness
Hazard Identification
Chemical safety
Pollution Prevention opportunities
Risk Assessment
Computer Skills
Maximo
MS Excel
MS Word
PowerPoint
CMMS Systems
Behavioral Competencies
Problem Solving
Teamwork
Ownership & Accountability
Communication Skills
Emergency Response Capability
Continuous Improvement Mindset
Positive Safety Attitude
Expected KPI Ownership
Utility Equipment Uptime > 95%
PM Compliance > 98%
Zero Safety Violations
Energy Saving Initiatives
MTTR Reduction
MTBF Improvement
Breakdown Reduction
Spare Inventory Optimization
Diploma in Mechanical Engineering (Preferred)
Certifications (Advantage)
Hydraulic System Maintenance
Compressor Maintenance
TPM
Root Cause Analysis
Safety Certifications (LOTO/PTW)