Develop and maintain reliability programs for critical plant equipment.
Analyze equipment performance trends and identify opportunities to improve reliability and availability.
Establish equipment criticality rankings and maintenance strategies.
Support long-term asset management plans for major plant systems.
Monitor key work management metrics for PM compliance.
Predictive Maintenance Program Management
Manage and coordinate predictive maintenance technologies, including
Vibration analysis
Infrared thermography
Oil and lubricant analysis
Ultrasonic testing
Motor circuit analysis
Online condition monitoring systems
Evaluate predictive maintenance data and generate actionable recommendations.
Establish equipment reliability indices and condition monitoring dashboards.
Prioritize corrective actions based on equipment criticality and risk.
Root Cause Failure Analysis (RCFA)
Lead root cause investigations for equipment failures.
Utilize structured methodologies such as
RCFA
Cause Mapping
Fault Tree Analysis
Failure Modes and Effects Analysis (FMEA)
Reliability Centered Maintenance (RCM)
Prepare reports documenting findings, corrective actions, and lessons learned.
Track implementation and effectiveness of corrective actions.
Plant Systems Support
Provide reliability support for major plant equipment including
Boiler Systems
Pulverizers and coal feeders
Forced draft, induced draft, and primary air fans
Sootblower systems
Ash handling systems
Fuel handling equipment
Turbine Generator Systems
Steam turbines
Generator and excitation systems
Condensers
Feedwater heaters
Condensate and boiler feed pumps
Balance of Plant Equipment
Cooling towers
Circulating water systems
Water treatment equipment
Compressed air systems
Electrical distribution systems
Data Analytics and Performance Monitoring
Analyze equipment operating data using CMMS, historian, and plant monitoring systems.
Develop predictive models to identify emerging equipment issues.
Track reliability KPIs and create monthly performance reports.
Support outage planning through equipment condition assessments.
Utilize statistical analysis techniques to identify failure trends and optimize maintenance intervals.
Maintenance Excellence
Support planning and execution of major maintenance outages.
Review preventive maintenance tasks and optimize maintenance frequencies.
Recommend improvements to maintenance procedures and work practices.
Assist maintenance planners in prioritizing corrective work.
Identify opportunities to reduce maintenance costs while maintaining equipment reliability.
Regulatory and Safety Compliance
Ensure compliance with company safety policies and procedures.
Support environmental and regulatory compliance initiatives.
Participate in safety investigations and corrective action development.
- Promote a culture of safety and continuous improvement throughout the organization.
- Qualifications and Skills
- Bachelor's degree in mechanical, Electrical, Reliability, or Industrial Engineering or related Engineering fields.
Minimum of 5 years in engineering or maintenance experience in Fossil fuel power generation, or Electric utility industry.
Other Desirable Skills / Working Conditions
Primarily based in a power generation facility.
Frequent field inspections in industrial environments.
Exposure to elevated temperatures, noise, dust, and rotating equipment.
Ability to climb ladders, stairs, and access elevated work areas.
Occasional callout support during equipment failures and forced outage events.
Participation planned outage support activities, including extended work hours as required.