Experience troubleshooting, diagnosing, and resolving complex welding production bottlenecks, defect root-causes, and challenges as a technical lead
Experience with Computer Aided Engineering (CAE) tools and Finite Element Analysis (FEA) to model weld distortion, residual stresses, and thermal cycling to optimize weld joint design
Experience implementing weld joint optimizations, process efficiency improvements, and material rationalization
Experience with the research, development, and implementation of cutting-edge joining technologies, including metallic additive manufacturing, solid-state joining, and programming automated or robotic welding systems for heavy structures
Experience interpreting and applying American Welding Society (AWS) structural codes to heavy manufacturing
Knowledge of welding processes and industry applications
Ability to obtain a Secret clearance
Bachelor’s degree in Welding Engineering, Materials Engineering, or Mechanical Engineering
Nice If You Have
Knowledge of the physical and mechanical metallurgy of complex materials used in ground vehicles
Knowledge of military combat and tactical vehicle welding specifications and requirements
Knowledge of DoD quality assurance, acceptance sampling, and non-destructive evaluation acceptance as they pertain to complex welded structures
Master’s degree in Welding Engineering or Materials Science
AWS Certified Welding Engineer (CWEng) Certification
Clearance
Applicants selected will be subject to a security investigation and may need to meet eligibility requirements for access to classified information.
Compensation
At Booz Allen, we celebrate your contributions, provide you with opportunities and choices, and support your total well-being. Our offerings include health, life, disability, financial, and retirement benefits, as well as paid leave, professional development, tuition assistance, work-life programs, and dependent care. Our recognition awards program acknowledges employees for exceptional performance and superior demonstration of our values. Full-time and part-time employees working at least 20 hours a week on a regular basis are eligible to participate in Booz Allen’s benefit programs. Individuals that do not meet the threshold are only eligible for select offerings, not inclusive of health benefits. We encourage you to learn more about our total benefits by visiting the Resource page on our Careers site and reviewing Our Employee Benefits page.
Salary at Booz Allen is determined by various factors, including but not limited to location, the individual’s particular combination of education, knowledge, skills, competencies, and experience, as well as contract-specific affordability and organizational requirements. The projected compensation range for this position is $55,200.00 to $126,000.00 (annualized USD). The estimate displayed represents the typical salary range for this position and is just one component of Booz Allen’s total compensation package for employees. This posting will close within 90 days from the Posting Date.
Identity Statement
As part of the hiring process, we will ask you to complete an identity verification process that leverages advanced biometrics and artificial intelligence to ensure authenticity and protect against identity fraud. You are expected to be on camera during interviews and assessments. We reserve the right to take your picture to verify your identity and prevent fraud.
Candidate AI Usage Policy
AI is a part of our daily work at Booz Allen, and we are committed to the responsible and ethical use of AI tools. However, we want to ensure a fair candidate process based on your own skills and knowledge. As part of this commitment, the use of artificial intelligence (AI) or other tools to assist with responses during interviews (whether in-person or virtual) is prohibited unless permission is explicitly provided.
Work Model
Our people-first culture prioritizes the benefits of collaboration. To support engagement and effective communication, employees working virtually are generally expected to have their cameras on during meetings.
Remote: If this position is listed as remote, there may still be occasions when you are required to work in person at a Booz Allen or customer facility.
Hybrid: If this position is listed as hybrid, you will be expected to work from a Booz Allen or customer facility, in alignment with your leadership's expectations and the needs of the role.
Onsite: If this position is listed as onsite, work will primarily be performed full-time at a customer facility, where employees will collaborate directly with colleagues and customers as required by the role.
Commitment to Non-Discrimination
All qualified applicants will receive consideration for employment without regard to disability, status as a protected veteran or any other status protected by applicable federal, state, local, or international law.
