Assist with equipment specifications, controls architecture reviews, and system design discussions.
Review electrical schematics, controls drawings, and control system documentation.
Support new equipment installations, equipment upgrades, and production line launches.
Work closely with manufacturing, maintenance, quality, and engineering teams to improve process performance.
Assist in equipment validation and commissioning activities.
Controls & Automation Responsibilities
Program, troubleshoot, and maintain PLC-controlled manufacturing equipment.
Diagnose and resolve issues related to PLC hardware, software, communications, and networked devices.
Develop, modify, and optimize PLC programs to improve machine performance and reliability.
Troubleshoot ControlLogix processors, ladder logic, structured text, and data handling functions.
Maintain PLC documentation, version control, and backup systems.
Support Human Machine Interfaces (HMI), industrial networks, and connected automation devices.
Configure and troubleshoot:HMIs Barcode scanners Remote I/O systems Sensors and vision systems Relays and contactors Solenoids and pneumatic controls Variable Frequency Drives (VFDs) Servo systems and motion controls Industrial Ethernet networks
Support automation projects involving machine integration, process automation, robotics, and material handling systems.
Assist in commissioning and startup activities for new automated equipment.
Collaborate with equipment suppliers and integrators during system implementation and troubleshooting.
Apply electrical, instrumentation, and controls engineering principles to maintain and improve production systems.
Maintenance & Technical Support
Provide technical support to maintenance personnel during equipment troubleshooting activities.
Assist with troubleshooting pneumatic, hydraulic, electrical, and automation-related equipment issues.
Develop and maintain preventive maintenance procedures for automation and controls systems.
Support emergency troubleshooting efforts to minimize production downtime.
Train maintenance and production personnel on automation systems and equipment operation when required.
Qualifications
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below represent the knowledge, skills, and abilities required.
Education & Experience
Bachelor's degree in Electrical Engineering, Mechatronics Engineering, Automation Engineering, or a related technical field preferred.
Associate degree in Electrical Engineering Technology or related discipline considered with relevant experience.
Minimum of 4-5 years of experience in Controls Engineering, Automation Engineering, Manufacturing Engineering, or a related industrial environment.
Experience supporting automated production equipment in automotive or high-volume manufacturing environments strongly preferred.
Experience with equipment startups, process improvements, and automation projects.
Demonstrated experience troubleshooting complex manufacturing systems and reducing equipment downtime.
Technical Skills & Experience
Required
Allen-Bradley PLC platforms
Studio 5000
ControlLogix systems
PLC programming, troubleshooting, and diagnostics
Electrical troubleshooting and controls systems support
Industrial automation equipment and manufacturing processes
Reading and interpreting electrical schematics and controls drawings
Preferred
FactoryTalk View SE/ME
Servo and motion control systems
Vision inspection systems
Robotics (Fanuc, ABB, KUKA, Yaskawa, or similar)
VFDs and motor control systems
Industrial networking (EtherNet/IP, DeviceNet, Profinet)
Automated assembly equipment
Industry 4.0 and smart manufacturing technologies
SQL, manufacturing data collection, or SCADA systems
Key Competencies
Strong troubleshooting and analytical skills
Root cause analysis and problem-solving expertise
Continuous improvement mindset
Effective communication and teamwork
Ability to manage multiple priorities in a fast-paced manufacturing environment
Project management and automation implementation experience
Strong attention to detail and commitment to safety and quality
PRIMARY LOCATION
Riverside MO