Lead cold plate flow channel design (topology, fin density, flow distribution structures, pressure drop optimization); complete - -CFD simulation and flow resistance validation
Design liquid cooling pipelines, manifolds, quick-disconnect connectors, and sealing structures; address leakage, condensation, corrosion, and cooling fluid compatibility issues
Drive thermal interface material (TIM) selection between cold plates, power modules, and busbars; define assembly processes and control contact thermal resistance and assembly consistency
Support liquid cooling system degassing, fluid replenishment, maintenance, and fault diagnostics design
Independently or lead CFD thermal simulations (Icepak, FloTHERM, ANSYS Fluent, etc.); deliver junction temperature, temperature distribution, flow field, pressure drop, and thermal stress results- Conduct thermo-mechanical coupling analysis to evaluate power cycling, thermal expansion mismatch, solder joint/interface material fatigue, and structural thermal stress
Define thermal test protocols (thermocouple placement, IR thermography, flow rate/pressure drop testing); calibrate simulation models against experimental data
Complete 3D modeling and 2D drawings of cold plates, pipelines, power modules, and housings; conduct tolerance and assembly analysis
Collaborate with manufacturing and suppliers to complete brazing/friction stir welding, sealing, machining, and DFM (Design for Manufacturability) analysis for production ramp-up
Coordinate with power electronics, electrical, and testing teams to balance low parasitic inductance, insulation coordination, thermal performance, and maintainability
Delivery Desigen and implementing design review with cross function. Making prototype and validation solution, test to validate the design fulfill the technical requirement, following type test and ensuring the product can be released to market.Ensure designs comply with a blend of standards and Mojor Classification society roules (e.g.,CE,CCC)
Building test assemblies, running experiments, and recording test data, Analyzing test data and optimizing the solutions,Preparing internal and external technical reports.
As Agile Team member, active take charge and contributing to the business target, independent achieve own task on time,cost and quality
Communicating/cooperating with oversea and local stakeholders to maintain products and manage projects.
Author detailed technical specifications and decimations for LV switch and associated equipment.
Implement technical clarifications and customer requirement evaluations, ensuring vendor proposals comply with designintent, industry standards, and client specifications.
Create and Release vendor submittals, including design drawings, test plans, and factory acceptance test (FAT) procedures.
Qualifications for the role
Bachelor's degree or higher in Thermal Engineering, Engineering Thermodynamics, MechanicalEngineering, Fluid Dynamics, or related fields; Master's degree preferred;
Domain Expertise:5+ years of thermal management design experience in power electronics or high-power equipment;Preferred background includes: SSCB, DC circuit breakers, high-power power supplies, data center power distribution, EV power modules, or medium-/high-voltage power electronics
Technical Skillset: Proficient in 3D CAD tools (Creo, SolidWorks, etc.), Demonstrated mechanical design capability for coldplates, piping systems, sealing structures, and power module packaging.
Familiar with thermal and electrical simulation tools (Ansys/Maxwell, SIMetrix, PLECS, Matlab/Simulink…)
Good knowledge of thermal management technologies available in the market and their application in power electronicsproducts.
Ability to model the internal structure of power electronic devices and perform heat-flow calculations from the semiconductorchip to the cooling device.
Understanding and calculation of power losses in semiconductor devices
Experience with thermal design optimization techniques. Good understanding of material properties and thermal behaviors.
Communication Skills: Fluent English (listening, speaking, reading, and writing); Able to articulate technical solutions inEnglish and communicate effectively with international teams; Excellent interpersonal and teamwork skills
More about us
ABB Smart Power provides energy distribution solutions for data centers, industrial and manufacturing plants, critical infrastructure and commercial buildings. The Division’s technical teams work closely with industry partners, delivering advanced solutions that support rapid growth, energy transition, and sustainability objectives. The Division’s portfolio includes industrial circuit breakers, low-voltage systems, motor starting applications, and safety devices like switches and relays. Its Power Protection unit supports the world’s largest data center companies with advanced energy-efficient UPS solutions. The Division’s ABB Ability™ Energy Manager provides a scalable, easy-to-use platform that helps organizations save energy and reduce CO2 emissions.
Building a cleaner, smarter future takes all kinds of minds: the curious, the courageous, and the creative. That's why we welcome people from all backgrounds and experiences.
Ready to make an impact?
Apply today or visit https://www.abb.com to learn more about the impact of our solutions across the globe.